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jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.
jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. )#(*%#%* (#)*%#%* &#+ %#& % e2,#.'%#%* 7%#%* "&#, %#& % 2 to 5 pos. 2 to 5 pos. straight header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : tray packaging (150 pcs/tray). order by number of 150. note 3 : every even number position has a different locking design. note 4 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05) : tin-copper plated bag packaging (25) : tin-copper plated tray packaging (only 1 pos) (06) : gold plated, bag packaging unit : mm unit : mm unit : mm part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22-1p-7.92dsa(**) 680-1013-5 ** 1 ----- ----- ----- ?? ----- df22-2p-7.92dsa(**) 680-1014-8 ** 2 17.22 7.92 ? ----- ?? df22-3p-7.92dsa(**) 680-1015-0 ** 3 25.14 15.84 ? ----- ?? df22-4p-7.92dsa(**) 680-1016-3 ** 4 33.06 23.76 ? ----- ? ----- df22-5p-7.92dsa(**) 680-1017-6 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22r-1p-7.92dsa(**) 680-1036-0 ** 1 ----- ----- ----- ?? ----- df22r-2p-7.92dsa(**) 680-1037-3 ** 2 17.22 7.92 ? ----- ? ----- df22r-3p-7.92dsa(**) 680-1038-6 ** 3 25.14 15.84 ? ----- ? ----- df22r-4p-7.92dsa(**) 680-1039-9 ** 4 33.06 23.76 ? ----- ? ----- df22r-5p-7.92dsa(**) 680-1040-8 ** 5 40.98 31.68 ? ----- ? ----- part no. hrs no. no. of contacts ab bag packaging tray packaging tin-copper plated gold plated df22l-1p-7.92dsa(**) 680-1041-0 ** 1 ----- ----- ----- ?? ----- df22l-2p-7.92dsa(**) 680-1042-3 ** 2 17.22 7.92 ? ----- ? ----- df22l-3p-7.92dsa(**) 680-1043-6 ** 3 25.14 15.84 ? ----- ? ----- df22l-4p-7.92dsa(**) 680-1044-9 ** 4 33.06 23.76 ? ----- ? ----- df22l-5p-7.92dsa(**) 680-1045-1 ** 5 40.98 31.68 ? ----- ? ----- nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 6 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) no. of contacts indicator cavity no. 9.3 12.72 34.95 a 1 b recommended pcb layout (board thickness : 1.60.1) p=7.920.05 c0.05 b0.05 2-?1.6 +0.1 0 15.20.05 *-?1.5 +0.1 0 right angle header note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 3 : please contact hirose representative if you have request for non-standard au plating. standard type (guide key : inside, color : natural beige) r type (guide key : right side, color : black) l type (guide key : left side, color : red) [specification number] (05), (35) : tin-copper plated (06), (36) : gold plated part no. hrs no. no. of contacts abc tin-copper plated gold plated df22-2p-7.92ds(**) 680-1008-5 ** 2 19.80 15.00 7.92 (35) (36) df22-3p-7.92ds(**) 680-1009-8 ** 3 27.72 22.92 15.84 (05) (06) df22-4p-7.92ds(**) 680-1010-7 ** 4 35.64 30.84 23.76 (05) ----- df22-5p-7.92ds(**) 680-1011-0 ** 5 43.56 38.76 31.68 (05) (06) part no. hrs no. no. of contacts abc tin-copper plated gold plated df22r-2p-7.92ds(**) 680-1018-9 ** 2 19.80 15.00 7.92 (05) ----- df22r-3p-7.92ds(**) 680-1019-1 ** 3 27.72 22.92 15.84 (05) (06) df22r-4p-7.92ds(**) 680-1020-0 ** 4 35.64 30.84 23.76 (05) ----- df22r-5p-7.92ds(**) 680-1021-3 ** 5 43.56 38.76 31.68 (05) ----- part no. hrs no. no. of contacts abc tin-copper plated gold plated df22l-2p-7.92ds(**) 680-1022-6 ** 2 19.80 15.00 7.92 (05) (06) df22l-3p-7.92ds(**) 680-1023-9 ** 3 27.72 22.92 15.84 (05) (06) df22l-4p-7.92ds(**) 680-1024-1 ** 4 35.64 30.84 23.76 (05) ----- df22l-5p-7.92ds(**) 680-1025-4 ** 5 43.56 38.76 31.68 (05) (06) standard type (guide key : inside, color : natural beige) unit : mm part no. hrs no. no. of contacts ab df22a-1ep-7.92c 680-1053-0 1 9.30 ----- df22a-2ep-7.92c 680-1054-2 2 18.00 7.92 df22a-3ep-7.92c 680-1055-5 3 26.00 15.84 r type (guide key : right side, color : black) unit : mm part no. hrs no. no. of contacts ab df22ar-2ep-7.92c 680-1069-0 2 18.00 7.92 df22ar-3ep-7.92c 680-1070-9 3 26.00 15.84 unit : mm unit : mm unit : mm shown with terminated and contacts installed. shown with terminated and contacts installed. l type (guide key : left side, color : red) unit : mm part no. hrs no. no. of contacts ab df22al-2ep-7.92c 680-1074-0 2 18.00 7.92 note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. in-line plug 1 pos. 2, 3 pos. a no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 34.95 b contact no.1 3a 1 2 3 p=7.92 c b a 9.45 12.2 contact no.1 no. of contacts indicator 9 17.6 24 cavity no. 1.2 1.6 ?1.5 3.5 15.2 0.8 3.7 5 5 a nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 7 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs no. part no. no. of contacts a b c df22-1ep-7.92c df22-2ep-7.92c df22-3ep-7.92c 1 2 3 9.30 17.22 25.14 ----- 7.92 15.84 16.30 24.22 32.14 standard type (guide key : inside, color : white) 680-1048-0 680-1049-2 680-1050-1 hrs no. part no. no. of contacts a b c df22r-2ep-7.92c df22r-3ep-7.92c 2 3 17.22 25.14 7.92 15.84 24.22 32.14 r type (guide key : right side, color : black) b panel cutout a 1 no. of contacts indicator cavity no. 9.3 8.12 12.72 20.7 34.95 16.3 3 a 1 2 3 no. of contacts indicator cavity no. polarity mark 10.5 9.97 12.72 20.7 34.95 c b a3 3 contact no.1 1 pos. 9.6 +0.1 0 4.16 +0.1 0 13.02 +0.1 0 (15.8-x) +0.1 0 3.50.1 1 pos. 4.835 +0.1 0 3.50.1 110.2 (a+0.4) +0.1 0 (c-0.5-x) +0.1 0 10.27 +0.1 0 13.02 +0.1 0 2, 3 pos. 2, 3 pos. in-line plug (panel lock type) shown with terminated and contacts installed. shown with terminated and contacts installed. 680-1059-6 680-1060-5 hrs no. part no. no. of contacts a b c df22l-1ep-7.92c df22l-2ep-7.92c 1 2 9.30 17.22 ----- 7.92 16.30 24.22 l type (guide key : left side, color : red) 680-1063-3 680-1064-6 panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 8 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator polarity mark polarity mark contact no.1 24.22 33 17.22 19.04 21.79 10.5 7.92 20.7 34.95 cavity no. no. of contacts indicator contact no.1 1 2 3 4 4 a 1 2 3 4 4 a 7.92 15.5 contact no.1 no. of contacts indicator 17.44 20.14 14.5 23 polarity mark cavity no. (21.29) a 1 3 2 4 standard lock b recommended panel cutout (panel mount type) 110.2 19.76 +0.1 0 (23.72-x) +0.1 0 6.30.1 9.62 +0.1 0 19.34 +0.1 0 22.09 +0.1 0 17.62 +0.1 0 in-line double-row socket note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts lock type df22b-4ds-7.92c 4 standard lock standard type (guide key : inside, color : white) 680-1142-8 hrs no. part no. no. of contacts lock type df22br-4ds-7.92c 4 standard lock r type (guide key : right side, color : black) 680-1156-2 hrs no. part no. no. of contacts lock type df22bl-4ds-7.92c 4 standard lock l type (guide key : left side, color : red) 680-1161-2 in-line double-row plug hrs no. part no. no. of contacts connector type df22-4dep-7.92c df22a-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs standard type (guide key : inside, color : white) 680-1051-4 680-1056-8 hrs no. part no. no. of contacts connector type df22r-4dep-7.92c 4 with snap-in tabs r type (guide key : right side, color : black) 680-1170-3 shown with terminated and contacts installed. panel thickness x 2.0 1.6 1.2 0.8 0.48 0.96 1.44 1.92 shown with terminated and contacts installed. unit : mm unit : mm unit : mm unit : mm unit : mm note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts connector type df22l-4dep-7.92c df22al-4dep-7.92c 4 4 with snap-in tabs without snap-in tabs l type (guide key : left side, color : red) 680-1175-7 680-1189-1 unit : mm note 1 : please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector?s mating interface. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 9 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) a 3.2 b 2 11.6 7.92 no. of contacts indicator cavity no. cavity no. a5 4 3 2 1 a 3.2 a b 7.92 8.6 2 no. of contacts indicator cavity no. cavity no. 2 3 4 a 1 a5 retainer for standard height, standard lock (type i) for long type, standard lock (type iii) long type, enhanced ergonomic lock (type iv) note : bag packaging (100 pcs/pack). order by number of packs. hrs no. part no. no. of contacts a b df22-2rs/p-7.92 df22-3rs/p-7.92 df22-4rs/p-7.92 df22-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 df22- * s-7.92c for standard height, standard lock (type i) * indicates number of contacts. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : when connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. hrs no. part no. no. of contacts a b df22b/c-2rs/p-7.92 df22b/c-3rs/p-7.92 df22b/c-4rs/p-7.92 df22b/c-5rs/p-7.92 applicable socket 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1200-2 680-1201-5 680-1202-8 680-1203-0 df22b- * s-7.92c for long type, standard lock (type iii) df22c- * s-7.92c long type, enhanced ergonomic lock (type iv) df22- * ep-7.92c df22a- * ep-7.92c * indicates number of contacts. 680-1209-7 680-1210-6 680-1211-9 680-1212-1 unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 10 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm b crimp contact for socket 1.6 1.5 2.7 1.4 17 3 0.8 ?1.5 t=0.3 2.8 3.8 4.7 p=15.5 20.8 21.8 17 0.8 4 ?2 3.8 p=16.5 2.8 4.7 1.4 2.9 1.3 1.6 t=0.4 for 14 to 16 awg for 10 to 12 awg note 1 : applicable wire with tin plated solid soft conductor. note 2 : when using other than the recommended wire, contact your nearest hirose representative. note 3 : strip length: 3.5 to 4.5mm 1.6 3.8 25.2 0.8 3 29 ?1.5 p=15.5 0.8 2.8 4.7 t=0.3 1.4 2.7 1.5 1.6 1416 b crimp contact for in-line plug part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416scf 680-1000-3 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416sc 680-1001-6 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416scf 680-1002-9 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416sc 680-1003-1 3.2mm, 3.7mm 100/pack df22a-1012scf 680-1089-7 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel df22a-1012sc 680-1090-6 4.04mm, 4.69mm 100/pack df22-1416scfa 680-1085-6 1430 2.4 to 3.0mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2500/reel gold plated df22a-1416scfa 680-1087-1 1015 3.0 to 3.8mm 2000/reel df22a-1012scfa 680-1106-4 3.6 to 4.9mm 12 awg 10 awg 65/0.26mm 104/0.26mm 2000/reel part no. hrs no. applicable cable packaging finish ul style jacket diameter wire size stranded wire conductor df22-1416pcf 680-1078-0 1430 2.4 to 3.0mm 16 awg, 14 awg 26/0.254mm,41/0.26mm 2500/reel tin plated df22-1416pc 680-1080-2 2.6mm 16 awg 26/0.254mm 100/pack df22a-1416pcf 680-1079-3 1015 3.0 to 3.8mm 16 awg 14 awg 26/0.254mm 41/0.26mm 2000/reel df22a-1416pc 680-1081-5 3.2mm, 3.7mm 100/pack df22-1416pcfa 680-2002-4 1430 2.4 to 3.0mm 2500/reel gold plated nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 11 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b mated dimensions socket to straight header connection 1 pos. 2 to 5 pos. socket to right angle header connection socket to in-line plug (panel mount type) connection socket to in-line plug connection in-line double-row socket to in-line double-row plug (panel mount type) connection in-line double-row socket to in-line double-row plug connection (25.7) (28.7) (13.5) (12.45) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92dsa(**) (23.7) df22b#--*s--7.92c df22c#--*s--7.92c df22#--*p--7.92dsa(**) (26.7) (25.7) (28.7) (13.5) (12.45) df22--/1rs/p--7.92 df22b/c--1rs/p--7.92 (26.7) df22b#--1s--7.92c df22c#--1s--7.92c df22#--1p--7.92dsa(**) (23.7) df22#--1s--7.92c(28) df22#--1p--7.92dsa(**) (31.6) (34.6) (12.25) (13.3) df22--*rs/p--7.92 df22b/c--*rs/p--7.92 df22#--*s--7.92c(28) df22#--*p--7.92ds(**) df22#--*p--7.92ds(**) df22b#--*s--7.92c df22c#--*s--7.92c (32.6) (29.6) (40.55) (44.55) df22b/c--*rs/p--7.92 df22--rs/p--7.92 df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (43.55) (47.55) (13.0) (14.2) df22a#--*ep--7.92c df22a#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (40.55) (44.55) df22b/c---*rs/p--7.92 df22--*rs/p--7.92c (43.55) (47.55) df22b/c--*rs/p--7.92 df22b/c--*rs/p--7.92 (13.0) (14.2) df22#--*ep--7.92c df22#--*ep--7.92c df22b#--*s--7.92c df22c#--*s--7.92c df22#--*s--7.92c(28) (43.55) (43.55) df22c#--4ds--7.92c df22a#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22a#--4dep--7.92c (22.1) (43.55) (43.55) df22c#--4ds--7.92c df22#--4dep--7.92c (23.3) df22b#--4ds--7.92c df22#--4dep--7.92c (22.1) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 12 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) molded-in lance flat-bladed screwdriver (1) (2) 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? b tools b contact extraction contact extraction tool : flat-bladed screwdriver, 1.4mm blade width intended crimp contacts : df22-1416sc(f), df22-1416scfa, df22a-1416sc(f), df22a-1416scfa, df22a-1012sc(f), df22a-1012scfa, df22-1416pc(f), df22-1416pcfa, and df22a-1416pc(f) work method housing cross- sectional diagram b precautions the connector could be damaged if it is pulled out forcibly. when it is hard to pull out, push it in slightly first and then depress the lock and un- mate. when thick, short sections of wire are used, the connector could be deformed due to the force of the wires? position. route cables in such a way that they do twist when being installed. incomplete insertion of the co ntact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. insert the contact securely and then mount the retainer. please refer to the documents "cable assembly procedure", "crimp condition" and "crimp quality standards" for the cable assembly procedures. please refer to the "mating/unmating operation instruction manual" for the connector operation. please refer to the "nylon connector guide" for handling instructions. 1. refer to the drawing no. 1. insert correct size screwdriver in the insulator against the molded-in lance. deflect the lance as shown. 2. assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. note 1 : when crimping contact df22a-1012scf use a press with 3.5 ton min. note 2 : ap109a type applicators cannot be used with the cm-105c press. note 3 : any problems that occur from using tools other than those speci ed by hirose, are not covered by warranty. note 4 : applicator manufactured by japan automatic machine (j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) note 5 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. caution there are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. b current ratings the current rating listed in the catalog indicates the allowable current per contact. however, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. when the current rating for the connector is 3a, and the allowable current of the conductor being used is 1a, then rating of 1a will be used for the entire assembly. the connectors should not be mating / unmating when the electrical current is being applied. hot swap should not be performed. b usage environment please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. type item part no. hrs no. applicable contacts automatic press unit cm-105c 901-0001-0 df22/df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by hirose electric ap105-df22-1416 901-4576-7 df22-1416scf/pcf/scfa/pcfa ap105-df22a-1416 901-4578-2 df22a-1416scf/pcf/scfa applicators are used in automatic crimping machines manufactured by other companies ap109a-df22-1416 901-4579-5 df22-1416scf/pcf/scfa/pcfa ap109a-df22a-1416 901-4580-4 df22a-1416scf/pcf/scfa/pcfa ap109a-df22a-1012 901-4582-0 df22a-1012scf/scfa applicator manufactured by japan automatic machine chs893800h-up - df22-1416scf/df22-1416pcf chs893900h-up - df22a-1416scf/df22a-1416pcf qhs895800h-up - df22a-1012scf manual crimp tools ht104/df22-1416 550-0285-0 df22-1416sc/pc ht104/df22a-1416 550-0286-2 df22a-1416sc/pc ht103/df22a-1012 550-0288-8 df22a-1012sc the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 01/2016. contents are subject to change without notice for the purpose o f improvements.

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